Robotic Crack Sealer

PRECISION ON THE ROAD.
SAFETY FOR THE CREW.

Robotic crack sealing technology designed to automate pavement maintenance while reducing worker exposure to active traffic.

A BETTER WAY FORWARD

TAKING CREWS OUT OF THE WORK ZONE

Traditional crack sealing requires crews to work close to traffic while managing equipment, materials, and changing pavement conditions.

RMV approaches that challenge differently. By integrating industrial robotics with specialized mobile equipment, the system is designed to perform precision maintenance tasks while reducing the need for workers to operate directly in active traffic areas.

SAFETY

Reduce worker exposure to active traffic environments.

PRECISION

Improve consistency through controlled robotic application.

EFFICIENCY

Support smarter use of labor, equipment, and materials.

Robotic Crack Sealer Features:

Designed for maximum safety and efficiency

Keeps crew members off the road and inside the vehicle.
Capable of 24/7 operation
FANUC robot – 6-axis, R2000iC/165 with line tracking.
Blowoff system – 15HP Turbine with 12-foot air nozzle blowoff.
SealMaster Crack Pro 260 Melter Applicator.
VISTA Advanced AI Vision Software equipped with cameras
and lasers.
Stateline generator – 480V / 3ph / 18kw / 23 amp Output

Specifications:

Chassis	Class 7 (33,000 GVW) or Class 8 (80,000 GVW)
Overall Height	128″
Transport Width	100″
Crack Sealing Width	96″ \| 120″ \| 144″
Bed Length	240″ \| 288″
Tank Capacity	260 Gallons
Blower Width	96″ \| 120″ \| 144″

U.S. Patent No. 11,795,637

PRECISION THROUGH AUTOMATION

HOW THE SYSTEM WORKS

Four connected functions designed to bring greater
consistency and control to roadway maintenance.

DETECT

Vision technology identifies cracks in the pavement to help guide the robotic sealing process.

PREPARE

An integrated blowoff system clears debris from the work area before sealant application.

APPLY

The FANUC robot positions the application tooling to apply sealant along the detected cracks.

MONITOR

System data provides visibility into the operation, supporting process monitoring and review.

Robotic Crack Sealer

Components

The Robotic Crack Sealer offers a highly efficient solution for crack sealing, with a state-of-the-art robotic system that ensures precise application. It also includes a powerful blowoff system to remove debris, a custom-made melter for effective sealing, and an advanced AI vision system for quality control.

The whole system is powered by a robust generator, which ensures consistent and reliable operation, making it a top-tier choice for effective and efficient crack sealing.

U.S. Patent No. 11,795,637